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Designscapes, Inc.

Award-Winning Landscape Design in Michigan

SAGINAW METAL CASTING OPERATIONS [ SMCO ]

PROJECT ORIGIN:  The initial request was to create an exhibit area in the lobby to explain how wetlands work and why they are important to our environment.  As this project developed, the scope became much more significant.  The plan proposed by SMCO management was to create a wetland diorama in the office lobby.  In addition to an aquarium, we would include diagrams of how a wetland functions, pictures of flora and fauna that live in Michigan wetlands, and why wetlands are critical habitats to protect.  In addition, the landscape outside would be updated to help draw visitors to the lobby entrance.

CONCEPT EVOLUTION:  After some discussion with the SMCO design team, I suggested creating something more significant: rather than create a wetlands display, why don’t we build a working wetland?  The “gumdrop and meatball” landscape in front of the office needed to be replaced anyway.  After a short discussion, everyone realized that an actual wetland outside the lobby would have significantly more impact on visitors than a lobby display.  It was decided that this would be a perfect solution.  Soon we had the approval to start the design work.

My concept for this project was to replace the existing landscape with an entire ecosystem.  This ecosystem would begin with a waste treatment wetland at the west end of the building. After being treated and cleaned in the wetland, the water would flow into a meandering stream running the length of the building.  The stream would end in a pond containing fish, turtles, and other aquatic life.  The water would then be pumped from the pond back to the waterfall at the west end for aeration.  To enhance the appearance of a wetland environment, a boardwalk would be constructed along the edge of the landscape. The design of this boardwalk would provide a number of observation overlooks.  The displays in the lobby would provide additional information for visitors, completing this educational landscape. 

This design would allow for a very diverse landscape, typical of a natural environment containing both wetlands and uplands.  Because this would be a working system, regular water testing would provide a data stream showing the effectiveness of this constructed wetland in treating wastewater.

THE DESIGN BEGINS:    The first problem was getting sufficient width in front of the building to create the meandering stream and landscape we envisioned.  To gain an additional seven feet of landscape area, we decided to remove the existing concrete sidewalk.  A new boardwalk was built on top of the roadway .  This provided a pedestrian route for observing the new landscape while leaving adequate space for vehicles.  Our desire for environmentally responsible design extended to the selection of a tropical hardwood called IPE for the construction of the boardwalk.  IPE is naturally rot- resistant, eliminating the need for chemical wood preservatives.  The lumber is harvested from environmentally managed rain forests.   

The next concern was the circulation of water.  The overall goal was to minimize the number of pumps to simplify maintenance and keep electrical use low.  There are two circulation systems in this design.  One moves the wastewater from the sewer to the treatment area and the other moves the water from the pond back to the waterfall.  Through careful planning of soil and water elevations, only one pump was needed for each circulation system.  When the grinder pump cycles on, wastewater is pumped from the sanitary sewer to the septic tank.  The anaerobic phase of sewage treatment and clarification begins at this point.  From there, it flows into the constructed wetland.  This is a sub-surface flow wetland, meaning that there is no open water.  The water flows laterally through a bed of gravel.  Plant roots grow down into the gravel, capturing the nutrients and sediments present in the water.  The wetland plants also provide oxygen for the beneficial bacteria, allowing them to break down contaminants present in the water.  The gravel bed is covered with peat moss, providing insulation during the winter months.

Next, we wanted to make efficient use the treated water.  We felt that the best way to do this was to use the water for irrigation.  A conventional irrigation system would have required sprinkler heads, pumps, and pipe.  This would also have been another system to maintain.  Instead, we used mother nature as our guide, using the stream for our water source.  The water moves from the stream to the soil below the plant beds, providing an unlimited supply to plant roots without saturating the soil surface.  To accomplish this, the liner for the system extended under the entire landscape.  All of the soils and plants were installed on top of the liner.  By grading the soils down towards the edge of the water, we created different water regimes.  Marginal or wetland plants were planted near or in the water.  Plants requiring less water were planted at higher elevations.  

Plants for the constructed wetland had to be carefully selected to optimize the absorption and utilization of nutrients from the wastewater.  They also were responsible for supplying oxygen to the beneficial bacteria in the gravel bed, allowing them to break down the wastes present in the water.  Because this ecosystem is surrounded by buildings and pavement, we felt that it would primarily attract birds and butterflies.  We carefully selected evergreen, deciduous, and perennial plants for the landscape with this in mind. 

RESULTS:  This project far exceeded the expectations of the owner.  The effectiveness of the water treatment has been monitored by the SMCO environmental engineering department since the completion of the project. When comparing levels of nitrogen, phosphorous, and suspended solids in the discharge from the septic tank to the discharge from the constructed wetland, all are reduced by over 90%. As the plants have matured and the ecosystem has become established, the removal of wastes from the water has continually improved.   

Prior to this project, people would seldom even walk by the front of the building.  Now there are usually half a dozen employees enjoying the flora and fauna at shift change and break times.  To help with visitor education, there are panels with educational text located at various locations along the boardwalk.  This provides teachers and students a first hand opportunity to observe and learn about the importance of wetland preservation.  It’s also a good demonstration of environmental stewardship by a large corporation.  


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Designscapes, Inc.
Landscape Architecture & Project Management
659 Zehnder Drive
Frankenmuth, Michigan 48734
phone 989-652-4981   fax 989-652-4982
dscapes@dscapes.com